The installation of the horizontal parting automatic molding line has been completed and passed the acceptance inspection on time

This is a complete set of automated green sand casting molding lines produced and installed by ZOOMZU for a foundry company in Shandong Province, China. The foundry company actively responded to the regional environmental protection policy rectification requirements: that is, the elimination of backward casting production capacity and foundry factories with substandard production emissions. In April 2022, the foundry workshop rectification plan was determined and equipment for the ZOOMZU automated green sand casting molding line was purchased. The main equipment consists of an automated green sand casting molding machine, an automated horizontal parting pouring line, and a casting sand processing production line. The casting will be completed in December 2022. The entire workshop was renovated and upgraded, all equipment was installed and debugged, and the entire green sand casting molding production line was put into trial operation. It was accepted by the local Environmental Protection Bureau in January 2023 and reached the required emission standards, becoming a regional qualified enterprise that completed the rectification and upgrading of foundry enterprises within the time specified by the government;

This set of automated green sand casting molding line uses a double-cylinder double-sided sand-shooting fully-automatic horizontal parting casting molding machine with a horizontal parting casting pouring line that automatically places box frames and ballast irons. The size of the sand box of the automatic casting molding machine is 750mm；

The grabbing device, conversion device and pushing device of the automated horizontal parting pouring line use servo electric cylinders. The overall molding line is designed with lines A and B, that is, the pouring section and the cooling section. The entire line is 45 meters long and can accommodate 42 pouring stations. It is designed based on the existing electric furnace melting speed of 1.2 tons per hour that can pour molten iron and the consumption of molten iron per sand mold of 50KG-70KG. The cooling time is about 45 minutes to 60 minutes;

This automated casting molding machine is equipped with foundry sand processing equipment with a processing capacity of 40 tons per hour. In the original foundry workshop, the position of the foundry sand processing equipment was partially raised to a height of 15 meters and sufficient maintenance space was reserved, and the user was allowed to The locality purchased 85T non-standard steel for load-bearing and fixing of the foundry sand mixing equipment, which reduced the production cost of the foundry sand processing production line to a certain extent; the above pictures show the molding sand mixing unit of the automatic casting sand processing line and the old sand storage sand bin;

Automated casting molding machine for 750mm X 750mm size sand box, using green sand to complete the sand mold cavity effect of automatic molding of flywheel castings and diesel engine accessories made of ductile iron material;